Simulation of the solidification of the melt in the Vanyukov furnace in the case of emergency stoppage

Abstract

A mathematical model of the Vanyukov furnace, which makes it possible to predict the behavior of an object in the emergency operational mode (upon the disconnection of the oxygen supply) and develop an effective system of additional heating which damps the consequences of the emergency mode and lowers the costs for the renovation of the furnace operation, is created. It is shown how solidification upon cooling the furnace with time is simulated using the enthalpy and porosity method. The mathematical model is adopted for existing production conditions, which are weakly defined. The energy characteristics of the mode for the solidifying furnace bath, which ensures its holding for a long time in the ready state to rapid firing, are found. Thus, the problem of excessively expensive furnace firing after prolonged production stoppage is solved in the conjugated statement with a calculation of the heating system of the overbath space. © 2013 Allerton Press, Inc.