Mathematical modeling of dendrite growth in an Al–Ge alloy with convective flow

Abstract

A theory of stable dendrite growth in an undercooled binary melt is developed for the case of intense convection. Conductive heat and mass transfer boundary conditions are replaced by convective conditions, where the flux of heat (or solute) is proportional to the temperature or concentration difference between the surface of the dendrite and far from it. The marginal mode of perturbation wavelengths is calculated using the linear morphological stability analysis. Combining this analysis with the solvability theory, we have derived a selection criterion that represents the first condition to define a combination of dendrite tip velocity and tip diameter. The second condition—the undercooling balance—is derived for intense convection. The theory under consideration determines the dendrite tip velocity and tip diameter for low undercooling. This convective theory is combined with the classical theory of dendritic growth (conductive boundary conditions), which is valid for moderate and high undercooling. Thus, the entire range of melt undercooling is covered. Our results are in good agreement with experiments on Al–Ge crystallization. © 2021 The Authors. Mathematical Methods in the Applied Sciences published by John Wiley & Sons Ltd.