A novel study on the influence of graphene-based nanofluid concentrations on the response characteristics and surface-integrity of Hastelloy C-276 during minimum quantity lubrication

Abstract

In present investigation, the impact of nanoparticle concentration on the machining accomplishment of Hastelloy C-276 has been examined in turning operation. The outputs like temperature, surface roughness, chip reduction coefficient (CRC), tool wear, and friction coefficient along with angle of shear have been estimated. The graphene nanoparticles (GnP) have been blended into soybean oil in distinct weight/volume ratio of 0.5, 1 and 1.5%. The experimental observations revealed that higher concentration of nanoparticles has enhanced the heat carrying capacity of amalgamation by 12.28%, surface roughness (27.88%), Temperature (16.8%), tool wear (22.5%), CRC (17.5%), coefficient of friction (46.36%) and shear angle (15%). Scanning electron microscopy identified nose wear, abrasion, adhesion and loss of tool coating. Further, lower tool wear has been noticed at 1.5% concentration, while the complete failure of insert has been reported during 116 m/min, 0.246 mm/rev having 0.5% concentration. ANOVA results exhibited that surface roughness is highly influenced by speed rate (41.66%) trailed by feed rate (28.16%) and then after concentration (13.68%). Temperature is dominated by cutting speed (69.31%), concentration (14.53%) and feed rate (13.25%). Likewise, tool wear was majorly altered by cutting speed (67.2%) accompanied by feed rate (23.90%) and thirdly concentration of GnP (5.03%). © 2023