Methodology of designing an air cascade separator

Abstract

The calculation technique of industrial cascade separators based on experimental and analytical research process methods for air fractionation of bulk materials is considered. The main technological factors and process defining parameters used in calculation of separator design are presented. It is shown that for the design of an industrial separator, it is necessary to find a relationship between the initial granulometric distribution and the fractional requirements for the finished product from the concentration of the material flow and the air flow velocity to the complete cross-section of the separator. The experiment results of material flow concentration influence on division efficiency for various cascade separator constructions are given. Mathematical relationship of the air flow rate through the apparatus on the separation boundary and bulk concentration is proposed. The correlation of these parameters with the constructive sizes of the separator is shown. The initial particle size distribution of bulk, the set restrictions for fractional characteristics of the received powder and the approximating equations of fractional extraction function of fineness narrow classes in a large or small product based on experimental data are used for calculation of the equipment. © Published under licence by IOP Publishing Ltd.