Development of a Cathode Designing Method to Avoid Electrodes’ Interference During Blisk Electrochemical Machining

Abstract

Electrochemical machining plays a prominent role in blisk (bladed integrated disk) construction process. Since blisk channel is narrow and twisted, interference between electrodes may happen during electrochemical machining. Therefore, this paper develops a cathode designing method to avoid interference. Firstly, according to theory of electrochemical machining, machined channel is predicted by calculation. Second, with this channel, interference analysis is carried out and a cathode is designed. Finally, the cathode is employed in experiment and no interference appears.