Numerical and Experimental Study of Multi-Point Forming of Thick Double-Curvature Plates from Aluminum Alloy 7075

Abstract

The paper describes various rod type work tools intended for forming parts and their design peculiarities and technological processes they are used in. We present the device for multi-point forming thick double-curvature plates with the use of reconfigurable core punch and die in large temperature and speed range. The results of finite element modeling of forming and machining process are demonstrated. It is revealed that heating the work piece results in pressing of the rod into the work piece in the areas of maximum pressure. The depth of pressing depends on mechanical behavior of the material at forming temperature and force to forming rods. The paper presents the results of experiments on developing of multi-point forming plates.