Fluid Dynamics Calculation in SF6 Circuit Breaker during Breaking as a Prerequisite for the Digital Twin Creation

Abstract

The requirements to switching the capacities of SF6 circuit breakers submitted by Russian Grid companies are difficult to satisfy. The first limitation is related to material and financial costs in order to create a new requirement-satisfying switching device. The second limitation is dictated by the necessity of calculating complex physical processes in a circuit braker interrupter during fault–current making or breaking before creating a prototype. The latter task is reduced to the problem of simulating the processes of interaction between the switching arc and the SF6 gas flow. This paper deals with the solution of the problem both analytically by a special method and numerically by a numerical software package through the creation of a mathematical model of the interaction process. The switching arc is taken into account as a form of a temperature source, based on experimental data on measuring the temperature of the arc column. The key feature of the research is to use the finite element method based on a moving mesh—the Arbitrary Lagrangian Eulerian (ALE) method. Such a problem statement allows us to take the contact separation curve of the circuit breaker into account as the input data of the model. The calculations were carried out during fault-current breaking by a 110 kV SF6 dead-tank circuit breaker. The calculations of pressure and mass flow in the under-piston volume change, gas flow speed, and temperature depending on the contact separation are given. The proposed model of the switching arc was used to simulate the process of 25 kA symmetrical fault–current breaking and was compared with an experiment. © 2023 by the authors.